“Those three black splits are co-molded in, and then the band goes through more processes,” Ive points out. “So it's assembled first, the band, and then the final machining and grinding are performed, so the tolerances are extraordinary…. Whatever people's feelings are about the actual design of the product is of course subjective. But objectively I can say that the manufacturing tolerances are phenomenal. And we determined this, we designed it from the very beginning to meet those goals.”
via Core77 speaks with Jonathan Ive on the design of the iPhone 4: Material Matters – Core77.
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